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02-16-2013, 06:36 PM
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#1
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DC Crew
Posts: 533
Member #37283
Member since: Aug 2005
Location: Doylestown, PA
My Corvette(s) 1971 SB 4 spd. coupe white and blue, 1972 Barn-find, SB - auto, White w/red, 2006 Z06 earliest known
Thanks: 41
Thanked 15 Times in 11 Posts
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Can this be a bolt on replacement piece?
I checked out a very cheap 72 today. I noticed some water spots trailing down the windshield. While standing outside the car with the T-tops off I ran my fingers under between the windshield and interior plastic header trim and I felt rust flakes crumbling off as I moved my fingers along.
Question: The chrome T bar and chrome top parts look good. Somehow water got in under that trim and rusted out (I didn't take this apart). I seem to remember there is a separate frame part on top of the windshield? Is this area a screw/bolt on replacement part? Is this a PITA job if not?
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02-17-2013, 05:19 AM
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#2
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DC Crew
Posts: 487
Member #68962
Member since: Jan 2008
Location: Elizabeth Pa U.S.A.
My Corvette(s) 81 C3
Thanks: 29
Thanked 0 Times in 0 Posts
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I`m no expert but its not bolt on & is a PITA
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02-17-2013, 06:10 AM
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#3
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DC Crew
Posts: 1,693
Member #109378
Member since: Jun 2010
Location: Columbia, Missouri
My Corvette(s) Custom / Modified 1977 Corvette
Thanks: 7
Thanked 25 Times in 25 Posts
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Quote:
Originally Posted by drbluevert
I checked out a very cheap 72 today. I noticed some water spots trailing down the windshield. While standing outside the car with the T-tops off I ran my fingers under between the windshield and interior plastic header trim and I felt rust flakes crumbling off as I moved my fingers along.
Question: The chrome T bar and chrome top parts look good. Somehow water got in under that trim and rusted out (I didn't take this apart). I seem to remember there is a separate frame part on top of the windshield? Is this area a screw/bolt on replacement part? Is this a PITA job if not?
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The chrome part is usually fine but water does get under it and it eats and rots the metal structure which makes up the top portion of the birdcage. Once it's rotten, it has to be cut out, and new metal has to be welded in place. Typically, guys will use a donor car's birdcage and cut what's needed from it.
Lots and lots of labor.
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02-17-2013, 07:10 AM
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#4
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DC Crew
Posts: 1,704
Member #47959
Member since: Jul 2006
Location: Kentucky
My Corvette(s) 1968 convertible; 1980 L-82
Thanks: 0
Thanked 19 Times in 19 Posts
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The assembly instruction manual (AIM) has several pages of diagrams showing how the birdcage was welded up, including the t-bar and windshield frame.
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02-17-2013, 07:59 AM
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#5
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DC Crew
Posts: 487
Member #68962
Member since: Jan 2008
Location: Elizabeth Pa U.S.A.
My Corvette(s) 81 C3
Thanks: 29
Thanked 0 Times in 0 Posts
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You dont need a donor car they sell the pieces seperate top ,left ,rite I dont know wich venders but I have seen them in vette mags.
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02-17-2013, 09:15 AM
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#6
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DC Crew
Posts: 533
Member #37283
Member since: Aug 2005
Location: Doylestown, PA
My Corvette(s) 1971 SB 4 spd. coupe white and blue, 1972 Barn-find, SB - auto, White w/red, 2006 Z06 earliest known
Thanks: 41
Thanked 15 Times in 11 Posts
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Quote:
Originally Posted by 6880 Mike
The assembly instruction manual (AIM) has several pages of diagrams showing how the birdcage was welded up, including the t-bar and windshield frame.

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Something's wrong, I bought an AIM through Mid American (Blue binder) and it doesn't have nearly the details and information that you have. Do you mind sending me a link or something that shows which one you have so I can get one? I recently bought a GM service manual and it turns out to be the wrong one too.
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02-18-2013, 03:59 PM
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#7
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DC Crew
Posts: 1,704
Member #47959
Member since: Jul 2006
Location: Kentucky
My Corvette(s) 1968 convertible; 1980 L-82
Thanks: 0
Thanked 19 Times in 19 Posts
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Quote:
Originally Posted by drbluevert
Something's wrong, I bought an AIM through Mid American (Blue binder) and it doesn't have nearly the details and information that you have...
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My 72 AIM is by Millenium Industries. I bought it used and have had it for a while now, so I don't know how old it is. UPC 1 Sheets A1 through A12 show birdcage assembly and welding. I believe the sheet you want is A11.
Birdcages were welded; nothing bolted.
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02-19-2013, 10:39 AM
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#8
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DC Crew
Posts: 1,201
Member #69345
Member since: Jan 2008
Location: Jackson TN USA
My Corvette(s) 1972
Thanks: 15
Thanked 30 Times in 30 Posts
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Look at my body work or windshield thread as I replaced some of the t-top bar area. I have 90% of the t-top bar and cowl area as all I used was the pillars. The t-top bar runs to the back rear windshield area and requires you to cut a section of your glass out to remove the rivets holding it in place....all in all it's a PITA and since mine was still good I forewent it. Chances are if there is flaky rust it's starting to rot.
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