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DIY - Windshield Wiper Motor Replacement & Adjustment

99K views 62 replies 18 participants last post by  The Torch  
#1 · (Edited)
Step right up boys and girls, the Junkman has another headache saver for ya'. :thumbsup:

Here's the scenario. You are experiencing one of two problems. Your windshield wipers don't work at all. Or, your windshield wiper work but when you turn them off, they stop on top of the windshield which blocks your view. Now these two problems are not both a wiper motor problem. The wipers not working is most likely a wiper motor issue but you could have a secondary problem which caused the wiper motor to quit working in the first place. We'll address that later.

The wiper stopping on the windshield when you turn them off is a mechanical problem. It is the understanding of how the wiper assembly work which will help you resolve this issue.

One thing to note for those of you who follow my DIY's. My digital camera broke and I had to take pictures with my movie camera. Thus, the pictures are not as large and crisp as I like them to be but hopefully, you will be able to follow the procedure with the added text to assist you. Some of the pictures I had from another DIY but most of the important ones will be much smaller.

The process of replacing the motor is not hard, but the calibrating of the final setup is a little tricky. One thing that I can warn you about is to NEVER grab the wipers and force them in any direction. This is what throws the wipers out of sync and creates the hardest of the two repairs (the wiper calibration).

This is slightly different from the way the service manual has you do it. The service manual way has you buy 2 different tools, one of which cost $200! :surprised

My way bypasses both of these tools and is probably much easier than the manual's way.

With that said, let's do this! :thumbsup:


Step 1. Open your hood.

Step 2. Remove the plastic covers that conceal the nuts that hold the wipers on the car. Soak those nuts with some PB Blaster. This does not assist in removing the bolts, it assist in removing the wiper arms.

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Step 3. Remove the push pins. Note: Pay attention to which pins come out of which holes. This way you won't have the experience I had when its time to put them back. Basically, they go back easier if you put them back where they came from.

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Step 4. Now you can remove the seats that the push pins were in (note: these things are probably not called push pins or seats but hey, its a shade tree term). Match them up with their pins and put them to the side. Slightly raising the shroud will make the push pin seats pop right out.

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Step 5. Disconnect the wiper fluid cables from their post. Simply wiggle and pull the rubber off the post that are connected to the cowl. See pictures below.

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Step 6. Using a 13mm socket, remove the nuts that hold the wiper arms onto their post.


Step 7. Now comes the fun part. You need to remove the wiper arms. The easiest way to do this is to have a tool like this. It is worth however much you had to pay for it. I have seen them for all kinds of different prices but I can tell you, they make the job much easier. Just do a search for wiper arm puller.

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This tool is rather useless but if it is all you have, it will somewhat work on at least the passenger's side:

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If you don't have either, then you will have to use the "wiggle method" to remove the arms. BE CAREFUL. Don't make a easy fix a hard one by manhandling the arms and breaking them. Grab the wiper arm and gently begin to wiggle the base up and down. Just wiggle and wiggle and wiggle. Wiggle, wiggle, and wiggle some more. DO NOT wiggle in the direction that the wiper motor turns the blade (that might strip the shaft), wiggle gently up and down. Eventually that puppy will wiggle loose and pop right off. I have always had this kind of luck with PB Blaster so if you're using something else, you'll probably be wiggling for a while.

Step 8. Once you get the arms off, raise the cowl up slightly and push the post that the wiper fluid cable were connected to, through the cowl. You can then remove the cowl and set it to the side.

Pay close attention to the cowl as you remove it. There are tabs that slide under the windshield and hold the cowl in place. Don't use to much force and bend or break these tabs. If you do it right, the cowl should easily work its way free. Once you've done it a few times, it gets real easy. Once the cowl is removed, you can set the wiper fluid cable out of the way.

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For those of you who are having the issue with your blades stopping on the windshield when you turn off the wipers, study the 2 pictures below in detail. If you are replacing the wiper motor, look at the pictures below and continue on to step 9.




The reason why the wipers are stopping on the windshield when you turn them off (as well as pausing at the top of the sweep cycle during the hesitate mode), is because your wiper mechanism is out of whack. Look at the pictures below.

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When correctly setup, your mechanism should look as it does in the picture below. Pay no attention to the red circles. Notice the location of the recess. This is very important! Also, notice that the parking pawl is up against the park stop. This is very important also!

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Let's Calibrate That Configuration


Turn on your key (do not start the motor) and turn your wipers on low (not hesitate, low). Watch the operation of the circular device (it is part of the crank arm so it has no name). It will move in a clockwise direction. Have someone turn the wipers off. At this point, one of two things will happen. It will move momentarily in a clockwise direction but then, move in a counter-clockwise direction. The instant that it begins to move in the counter-clockwise direction, the parking pawl should hit the park stop. Once the parking pawl hits the park stop, the park pin should be released by the recess and and remain in the squared notched area. The recess on the circular device should end up somewhere in the 5 o'clock position.

If your park pin is not being released, it is most likely that the park stop has been bent and the parking pawl is not hitting it. If you straighten the park stop up, this may resolve your issue. If not, you need to calibrate that circular thing.

To do that, turn the key on (do not start the car). Make sure that the wipers are turned OFF! This is the dangerous part so pay strict attention. Take a flat head screw driver and manually push the recess in a counter-clockwise direction until you get it as close to looking just like the above picture. You may have to use a second screwdriver to get the park pin out of the recess so that you can turn the circular thing. If you push the recess too far, the wipers will cycle. Thus, be prepared to get out the way! Even though the wipers are turned off, they will still cycle if you push the recess too far. Your objective is to push the recess to the point just before it cycles again. This will be the park position for the wipers.

If your parking paw is damaged and will not catch, then you're going to need new transmission arms. If your park stop is broken, you can buy another bracket that contains the park stop. It is called the windshield wiper transmission support bracket. I highly doubt that yours will ever break. That parking pawl is another story, especially if you're not careful. You'll see once you get to working on this fix.

For those of you with the wipers stopping in the wrong area, you're done once you get everything calibrated. Folks replacing their motor need to proceed to step 9.



Step 9. Remove the two 10mm wiper transmission bolts on the driver's side of the car.

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Step 10. Remove the 1 10mm wiper transmission bolt from middle of the windshield area.

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Step 11. Remove the 4, T30 Torx screws that connect the transmission arms to the wiper motor.

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Step 12. Now you will need to get the wiper motor to separate from the transmission arms. The first time I did this, I actually unplugged the wiper motor from its power connector and wiggled the motor and transmission arms out of the car as one piece. What you can do is give the top of the motor a love tap to help free it. Once I got the entire thing out of the car, I tapped the top of the center hole with a flat blade screwdriver (where the center T30 Torx screw was), being careful to use a large enough screwdriver so that it didn't go into the hole and damage the threads.

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Step 13. Once you get the transmission arms removed, unplug the motor and remove it.

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Step 14. Remove the bracket from the old motor with a T29 Torx bit. Move the bracket and the rubber water protection flap over to the new motor.

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The bracket and flap only go on one way. When you go to put everything back on the car, you'll be back at your computer looking at the pictures again. That's why I post so many.

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Now if you are replacing your motor, the most probable reason for doing so is because it got wet and went bad. I've replaced at least 6 of them in my El Camino. They ain't cheap, even for a 1979 rust bucket. I quit washing the engine after the 6th one.

Now the question is, how did it get wet in the first place. The answer is, clogged udders. What's that you ask? Check out the pictures below.

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Here the deal. If those udders are clogged, water cannot drain out of that area. It then begins to fill up and submerge the wiper motor which is NOT water proof (hell, they are not all that water resistant if you ask me). Once you submerge that motor, it's just a matter of time before you'll be buying another.

The cool thing is that you don't have to remove the wiper motor to get to the udders. If you open your hood and reach down and under the area where the wiper motor is, you can reach all the udders. You can then "milk" the debris out of them if they are clogged up.



In Conclusion

Make sure you read the documentation that comes with your new motor. It will tell you what position your motor shipped in. If it shipped in the park position, when you put everything back together and put the wiper arms on the car, make sure you attach them in the parked position!

Another thing...

In the instructions that came with my motor, it told me to make a straight line down my transmission arm which should align with the center Torx screw hole. As you can see by the picture below, the transmission arm is slightly cocked.

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That's pretty much it folks. Put it back together and pat yourself on the back. You just saved anywhere from $300 - $500 smakereens, depending on which dealer was in a bad mood. I'm happy, and it wasn't even my car that I fixed! :thud:

The calibrated and repaired setup after I got done.

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Woohoo! :partyon:



The Junkman
 
#2 ·
Another great DIY :thumbsup:

Was your Autozone motor a remanufactured one ?

As I have suggested many times before.....these cowl filters look odd in the pics, but they DO WORK to keep all that crap out of your udders:thumbsup:
They also filter a lot of dirt from reaching your AC.......you will believe the first time you rinse one out. I have used one for 3 years now, was a great buy :partyon:

http://www.parts123.com/parts123/yb.dll?parta~dyndetail~Z5Z5Z50000050c~Z5Z5Z5AAHNK~P10.95~~~~~~~F

http://www.parts123.com/parts123/yb.dll?Parta~ShowPicTxt~Z5Z5Z50000050c~Z5Z5Z5AABCN

http://www.ecklers.com/product.asp?pf_id=33966&dept_id=1591
 
#3 ·
Another great DIY :thumbsup:

Was your Autozone motor a remanufactured one ?

As I have suggested many times before.....these cowl filters look odd in the pics, but they DO WORK to keep all that crap out of your udders:thumbsup:
They also filter a lot of dirt from reaching your AC.......you will believe the first time you rinse one out. I have used one for 3 years now, was a great buy :partyon:

http://www.ecklers.com/product.asp?pf_id=33966&dept_id=1591
Thanks JR. The motor was new.

I'm not sure about the cowl protector. What I think the protector does is keep the cowl screen from collecting debris and garbage. The crap that was in her udders was way too big to get through that tiny mesh screen on the cowl. This stuff is getting in via the corner of the hood. This car belongs to a woman who uses it as a daily driver and she doesn't have a garage so stuff has all kinds of opportunities to get into that area and clog up the udders.
 
#6 ·
AJ what up dude?! :buhbye: Long time no see man. How yas been?
I see you're still doing great DIY write-ups! You've learned more than you ever thought you would about cars, haven't you? :laughing:
:thumbsup: Sneaks
 
#7 ·
Dude, it's about time you found your way over here! Good to hear from you again! :thumbsup:

Yea, I've resigned myself to becoming a C5 technician if it kills me! :thud:

What brings you around? Finally got feed up with the other side of the tracks? :D
 
#9 ·
You should have let me know that you had an account issue. They messed around and made me a mod here! :surprised

I'll be in California helping with a Adam's detailing clinic from May 15th - 22nd so I'll miss you if you come then. Let me know. :thumbsup:
 
#10 ·
A mod?!? :WTF
These peeps over here is :crazy: ! :rolling:
Adams detailing clinic? Dam man, you're moving up in the world fast dude! ::thumbsup:
Speaking of mods, here's my latest DIY mod.
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CF targa top! :partyon:
 
#16 ·
...and you don't have to take the motor out to clean them. Just stick you hand under the wiper motor and you can milk those three clean. The one on the passenger's side may require that you remove the battery.
 
#17 ·
OK guys, I found the drivers side utters and have them cleaned out.

Now I have to find the ones on the other side, that means pulling the battery?

So, do you have to do anything before the disconnect the battery. My car has a stock tune, and I don't mind setting the clock and radio stations. But is there any thing else that will need attention after the battery is disconnected.

Thanks.
 
#18 ·
Once you remove the battery, I think you will be able to get to the udder on that side of the car. I don't remember having to remove the battery tray but if you do, it's only 4 bolts.

Negative post comes off first and goes on last.
 
#22 ·
Thanks for the info, guys. I've been having water in my driver's side floorboards and a nice standing water smell. I'm not sure if it has fixed the problem b/c the car is in the garage, but we will see. The front 2 udders on the driver's side are real easy and dry. They had nothing but dry leaves in them, very crunchy. However the rear udder: 1) was a pain to reach & 2) was very "muddy" and all 3 are now clean. I don't think I want to touch the passenger's side due to my recent battery past, lol. But maybe tomorrow I will do that side. This is what I've resorted to since the power is in and out while I try and watch Corvette Summer on Netflix through my PS3. What a Friday night, lol.
 
#24 ·
I gotta thank AJ for this great post.
I just went through having to replace my wiper transmission which involved removing the motor. I put it all together FOLLOWING the Service Manual and the wipers were totally out of wack. No were in the Manual did it state anything closely related to the description the Junkman gave in regards to calibrating the assembly.

"Let's Calibrate That Configuration


Turn on your key (do not start the motor) and turn your wipers on low (not hesitate, low). Watch the operation of the circular device (it is part of the crank arm so it has no name). It will move in a clockwise direction. Have someone turn the wipers off. At this point, one of two things will happen. It will move momentarily in a clockwise direction but then, move in a counter-clockwise direction. The instant that it begins to move in the counter-clockwise direction, the parking pawl should hit the park stop. Once the parking pawl hits the park stop, the park pin should be released by the recess and and remain in the squared notched area. The recess on the circular device should end up somewhere in the 5 o'clock position.

If your park pin is not being released, it is most likely that the park stop has been bent and the parking pawl is not hitting it. If you straighten the park stop up, this may resolve your issue. If not, you need to calibrate that circular thing.

To do that, turn the key on (do not start the car). Make sure that the wipers are turned OFF! This is the dangerous part so pay strict attention. Take a flat head screw driver and manually push the recess in a counter-clockwise direction until you get it as close to looking just like the above picture. You may have to use a second screwdriver to get the park pin out of the recess so that you can turn the circular thing. If you push the recess too far, the wipers will cycle. Thus, be prepared to get out the way! Even though the wipers are turned off, they will still cycle if you push the recess too far. Your objective is to push the recess to the point just before it cycles again. This will be the park position for the wipers.

If your parking paw is damaged and will not catch, then you're going to need new transmission arms. If your park stop is broken, you can buy another bracket that contains the park stop. It is called the windshield wiper transmission support bracket. I highly doubt that yours will ever break. That parking pawl is another story, especially if you're not careful. You'll see once you get to working on this fix."

The only thing written in the manual was that after you have everything bolted together there should be a 4 to 5 mm gap between the parking pawl and the park stop.
THAT'S IT :huh:

So anyway after a couple of messages back and forth between AJ and myself and printing up pictures of his assembly the he posted I was able to get it to function properly !

Thanks Again AJ....If you ever plan on making a trip to NJ or NYC let me know. I owe ya a Steak Dinner and a few cold brews ! :cheers:
 
#26 ·
I'm messing around with this to resolve a no-park issue on my 98. I recently dealt with the constant-on issue, and the on-anytime-they-want issue. Utters are clean, and I cleaned and dried the electronics compartment on the motor.

I can turn my wipers on and off just fine. Intermittent works fine. And they stop fine, all but not going to park. In my case, the motor never attempts to turn counterclockwise. This is new, it was working and doing that as little as a few days ago. I only bought the car 2 weeks ago and have been fighting this ever since.

Does my motor need replaced. I ordered one yesterday that is probably in at the store now. It won't break me if that's not it, but if so, I'd prefer to just not pick it up and have a new one for no reason. I assume that the two relays in there are what allow the motor to run both directions, and maybe one of them is stuck or just dead/dying. I've had that on the door lock receivers before. If that's the case, the new motor is going to resolve this. If not...

Thanks in advance.

EDIT...
I should probably also mention mine stops in the 'hosed up' position as shown in the photos above. My pin is in the slot (recess) when stopped. Like I say, even just a few days ago it would reverse and park the wipers if it was in the mood. It just wasn't in the mood very often.

And thanks, not only don't my wipers work, now I'm HUNGRY too! That's a tasty look'n ribeye/porterhouse :D there!
 
#27 ·
Okay, you never addressed in your post the whole reason this problem exist in the first place.

IS YOUR PARK STOP BENT?

That is exactly what causes this problem. If your park stop is bent, then the parking pawl will not stop against the park stop and the wipers will not seat correct;y. I explain all this in this picture with the following entry:


When correctly setup, your mechanism should look as it does in the picture below. Pay no attention to the red circles. Notice the location of the recess. This is very important! Also, notice that the parking pawl is up against the park stop. This is very important also!

Image



So my question again to you is whether or not your park stop is bent, which causes the parking pawl to miss the park stop when the wipers are turned off? If the parking pawl misses the park stop, the wipers are going to stop on the windshield.

One more thing. You can't just blow an electronic board that contains circuit chips dry in all cases. Water can get under the chips, dry and then crystallize. This causes connections UNDER the chip where connections are not supposed to be made. I battled this issue with UPS when I worked for Motorola. At the end if the day, drivers would take a high pressure wand and wash out the entire insides of their delivery trucks and then wonder why the radio and downloading device wouldn't work anymore. We charged then $1000 per board and we averaged 30-50 boards a day at the repair center. :crazy:
 
#28 ·
As best I can tell, the parking pawl is not bent, neither is the stop. When the wipers run, the parking pawl makes the characteristic click on every rev. If I manually back the thing up, it engages every time.

My issue is that the motor never goes in reverse to even try to pick that up. I do not see how it can be telling the board below that it has made contact if it indeed does somehow. I don't know one way or the other.

When I open that case for the board, there is a stud on that lid that has a plastic cam on it and one of those star-washer retainers. I tried to figure out if that needed to be oriented any particular way before I reassembled, but I can't see that being an issue. Is it? The cam actuates one of two lever switches (contacts). The other is opened by the cam on the shaft in the motor drive which drives the one in that lid.

To help me answer the park stop bent question; When bent, does it have to be so far that the pawl does not touch? If so, then no, it is not. It looks straight, square to that plate from which it is formed. It grabs great and won't let go with any amount of force I apply by hand.

As a side note, a pair of needle nose pliers used as a spanner wrench does a nice job for turning that shaft manually.

Also, should grease be applied in that transmission or no?

Oh, and my new motor won't be here till after 1:00 today so I've got 2 hours till that arrives.
 
#30 ·
To help me answer the park stop bent question; When bent, does it have to be so far that the pawl does not touch? If so, then no, it is not. It looks straight, square to that plate from which it is formed. It grabs great and won't let go with any amount of force I apply by hand.


If the wiper arms were not such a bitch to remove, I'd go out and take mine apart so that I could take some up close pictures. Scratch that idea, I'll work with these.

Here's the deal. This what happens when you turn OFF the wipers. If the park stop is bent the slightest bit, the parking pawl will swing around counter-clockwise and miss or slightly bump against the park stop and keep moving. That is the sign that your park stop is bent. If that is the case, you need to slightly bend the park stop INWARD (toward the passenger's side of the car).

If the parking pawl hits the park stop and STOPS, then your park stop is NOT bent. This only happens when you turn the wipers off. At that point, I would assume that the motor is bad.

So the new question is, which scenario is yours performing?

As a side not, I hope you only paid around $60 or less for that motor. They are one of the few parts that I recommend that you buy from Auto Zone or the like as the original motor are the same crap. I didn't realize that until I took one out and closely inspected it.
 
#31 ·
Your picture looks correct but I still need to know if the parking pawl ever moves in a counter-clockwise direction. If you think about the name "park stop", it makes sense why they call it that. The wipers are going to the "park position" (off), and the park stop causes the entire mechanism to come to a stop by stopping the parking pawl from moving. If the park stop is bent, the parking pawl will keep going around and around and around...
 
#32 ·
Again, I think we're talking about different issues. My motor never turns counterclockwise. If I do that manually, the parking pawl works perfectly as it should. It's just, my motor won't do that job. Evidently, that is never being told it should go backward. This used to happen last week. But then there was the issue of it constantly coming back on as so many people have.

Mine is apart, and I can put light on it and stick my macro lens on to get a better pic.
 
#33 ·
No, you're good. I didn't gather from your first post that your issue was with the wipers coming back on. We are definitely talking about two different issues. What I have been talking about all along is for when the wipers park on the windshield. If your unit is never cycling counter-clockwise, then you are definitely experiencing some issue with the motor itself. The problem I fixed was mechanical. Yours is definitely electrical.

So how much was the motor and where did you get it?
 
#34 ·
I have a friend 3 doors up the street from me who owns an auto parts store so I buy there whenever possible. I don't know the exact price but when I asked earlier this week, he said under $70 off the cuff, he hadn't even looked it up. I'm certain it will be a fair deal.

Here's some better pics of those parts, though still taken while it's on the car.

Thanks for the help. I feel a lot better now that you're saying there might be troubles in the motor and that the replacement isn't for naught.

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#35 ·
That is one nice macro lens you have there. Good to see we have people who know how to use one and what it is for. I'll have to save those pics. When I did this writeup, my Canon SXIS had bit the dust (lens error), and my S10IS hadn't arrived. I had to use a video camera to take the pics in this thread. They suck.

Yea, it's kind of easy to tell whether or not you have a mechanical or electrical problem with this situation, especially when your wiper motor has spent some of its life under water.
 
#36 ·
Thanks for the writeup here. It's been a huge help.

I stuck in my new motor and Bob's yer uncle, it works!

I also got that literature with my new motor that has the photos showing the alignment. Mine wants the motor in the park position with the transmission in park also, then that linkage is uspposed to line up with the one torx screw head. I used a different approach more like yours, I put the wipers in the stop position (not park) with that same lineup you showed on page one and that I like much better. There, when on intermittent, they are as low as possible. Then parked, I just allowed it to park the whole arrangement and stuck the arm on where I want them (parked). Works like a champ.

Thanks again for all the help. I'm glad it wasn't that darn wiper switch so many people talk about failures on.
 
#37 ·
I figured as much. With that board under water, all kinds of funky things can happen. Once I knew it wasn't mechanical, I knew it was the motor as the switches themselves do NOT have a high fail rate. The turn signal switches on the other hand are known to go bad. Good job on the fix and thanks for the input. :thumbsup: