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Fuse Box

584 Views 17 Replies 8 Participants Last post by  Triple dizzle
I need to replace my fuse box on my 82 Crossfire. Was looking at the Painless Performance Products fuse box since no parts place (Ecklers, Zip, Corvette Central, etc) sell fuse boxes...then remembered that on my original, it has two fuses for each injector and the Painless does not. Has anyone else used the Painless product and is there away to bypass or incorporate the two fuses? Also, where can I get a fuse box for my '82 because all of the GM supply houses stop at '84 and I'm in dire need.......thank you!
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Before today, your last thread/post was 9 years ago, sort of a "welcome back" gesture.
Thanks buddy....save the wave!!!!
I believe that in order to get a fuse box you will need to get a "dash wiring harness" for your year/model of car, at least that's how my car would be. The fuse box is hard wired to the rest of the harness in mine, so it's all one piece. Your car could be very different because of the crossfire engine being one year only for a C3, so I'm not absolutely positive.
Sorry BW didn’t read when you joined. I’m a boomer like that. Took me forever not to reply to old threads.
I believe that in order to get a fuse box you will need to get a "dash wiring harness" for your year/model of car, at least that's how my car would be. The fuse box is hard wired to the rest of the harness in mine, so it's all one piece. Your car could be very different because of the crossfire engine being one year only for a C3, so I'm not absolutely positive.
Yep, your correct. I'll have to get the full dash harness since the fuse box is hard wired into the harness itself. Went to Lectric Limited's website and found the dash harness for the '82 and I had to call and ask a tech if the fuse box was the same for the crossfire since it has two injector fuses and could not see clearly the fuse box on the photo they had. He insisted that they were the same dash harness. My question still is, why would a fuse box have two injector fuses if the engine was not a crossfire?
I believe that in order to get a fuse box you will need to get a "dash wiring harness" for your year/model of car, at least that's how my car would be. The fuse box is hard wired to the rest of the harness in mine, so it's all one piece. Your car could be very different because of the crossfire engine being one year only for a C3, so I'm not absolutely positive.
Yep, your correct. I'll have to get the full dash harness since the fuse box is hard wired into the harness itself. Went to Lectric Limited's website and found the dash harness for the '82 and I had to call and ask a tech if the fuse box was the same for the crossfire since it has two injector fuses and could not see clearly the fuse box on the photo they had. He insisted that they were the same dash harness. My question still is, why would a fuse box have two injector fuses if the engine was not a crossfire? Bottom left are fuses for INJ 1, and below that INJ 2.
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I need to replace my fuse box on my 82 Crossfire. Was looking at the Painless Performance Products fuse box since no parts place (Ecklers, Zip, Corvette Central, etc) sell fuse boxes...then remembered that on my original, it has two fuses for each injector and the Painless does not. Has anyone else used the Painless product and is there away to bypass or incorporate the two fuses? Also, where can I get a fuse box for my '82 because all of the GM supply houses stop at '84 and I'm in dire need.......thank you!
Hi Big Wood - May I ask what is the problem with your fuse box? Reason I'm asking is that if it's due to melted connectors where the fuses plug in I have actually repaired a few of those. I might even still have some of the connectors. I found a source several years ago. Individual wires can also be replaced. However, it is a HUGE job as I'm sure you know. Getting the fuse box and the firewall connectors all disassembled is a serious chore. If the box itself is damaged, then I'd say trying to find a modern aftermarket replacement is probably the best way to go even though that will probably require quite a bit of wiring modification.
I have compared the 82 fusebox (I once had an 82) with the 81 fusebox (my current project) and I believe the housings are the same. I have the service manuals and a lot of electrical tech data for each model. I attached a photo of my 81 fusebox and wiring harness when I had all of it stripped out of the body for a total rebuild and compared to the 82 it looks the same. With the entire harness removed and out on the bench where you can work on it, the fusebox can be separated from the bulkhead connector where C100 and C115 harnesses plug in under the brake booster. Once you have access to the back side of the fusebox you will see the power busses that have the fuse terminals made onto them. The fuse terminals are actually Packard Series III connectors. A couple of years ago I found a source for the connector busses that would allow you to replace or change the configuration of your fuse box. I do not know if the source still exists, I can try to run it down if you are interested. It is also possible to hand build a connector buss using the Series III connectors. Yet another avenue I have gone down is to do a junkyard crawl through other GM vehicles from that era and get the fusebox out of them. I never needed the entire harness so they could just be whacked out for less cost. I could usually find a power buss to transplant into a different fuse box. But these days older cars like that are getting hard to find and the junkyards often don't want to cut up a harness.

Here is the 81 fusebox I was working on.

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The 82 moved the 81 Elec Fan fuse up to the unused cavity under the Theft cavity. The 82 then used the Elec Fan cavity for Injector 1 and the unused cavity in the 81 just below the Elec Fan for Injector 2. The power buses on the back side of the box were re-arranged accordingly.

You have several choices for a solution depending on what your ultimate goal is. For a correct stock rebuild you will most likely have to rebuild the box and harness you have or adapt another box to your existing harness, assuming the harness is ok. It's a pretty involved process but can definitely be done.

If an aftermarket fusebox/harness fits into your plan, then that is obviously another option. But be prepared for some modification/fabrication. I'd be surprised if an aftermarket solution is 100% plug and play.

Either way, replacement of your fusebox and harness requires major surgery and is not cheap. In my experience, removing the dashboard assembly is necessary to remove the entire harness. The dashboards on these old cars is somewhat fragile due to age so that can open another can of worms if you aren't careful.

So that brings me back to a question, are you certain the fusebox you have can't be repaired in place? If it's damaged due to an overheated fuse terminal there are several options available. Almost anything is preferable to removing the entire fusebox unless there is just no other choice.
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Yep, your correct. I'll have to get the full dash harness since the fuse box is hard wired into the harness itself. Went to Lectric Limited's website and found the dash harness for the '82 and I had to call and ask a tech if the fuse box was the same for the crossfire since it has two injector fuses and could not see clearly the fuse box on the photo they had. He insisted that they were the same dash harness. My question still is, why would a fuse box have two injector fuses if the engine was not a crossfire?

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They had one in A condition for a 1979 which I think will work, and they will ship. car-parts .com
Hi Big Wood - May I ask what is the problem with your fuse box? Reason I'm asking is that if it's due to melted connectors where the fuses plug in I have actually repaired a few of those. I might even still have some of the connectors. I found a source several years ago. Individual wires can also be replaced. However, it is a HUGE job as I'm sure you know. Getting the fuse box and the firewall connectors all disassembled is a serious chore. If the box itself is damaged, then I'd say trying to find a modern aftermarket replacement is probably the best way to go even though that will probably require quite a bit of wiring modification.
Found out it's not the fuse box but a ground that became disconnected. Thank you for the offer!!
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Found out it's not the fuse box but a ground that became disconnected. Thank you for the offer!!
Good deal, nothing new from a C3, glad you got it squared away.
Found out it's not the fuse box but a ground that became disconnected. Thank you for the offer!!
wow, bad ground, that is a so-much-easier fix!
Good deal, nothing new from a C3, glad you got it squared away.
That's good news! Bad grounds are somewhat common on the C3. When I was putting together my 81 restomod I added several additional ground connections just for good measure.
Bad grounds seem to be the achilles heel of all corvettes.
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